Spiral Wound Gasket is made of alternate piles of V-preformed hoop and soft filler that are tightly and spirally wound together. According to the need of the mating flange, the gasket is provided with an outer ring, an inner ring or both outer and inner rings.
The outer ring serves as a compression stop, anti-blowout device, which properly centers the gasket on the flange. The inner ring acts as a compression stop and is used to fill the annular space between the flange bores and the gasket inside diameter to minimize trubulence of process fluids and erosion of flanges faces.
The spiral wound outer or inner rings are used primarily as reinforcement and are chosen instead of a solid metal ring, because of lower costs or because of limited space when the use of a solid metal ring would be prohibited due to the difficulty in fabrication or usage. ZW spiral wound gaskets can be manufactured in accordance with all relevant gasket standards to suit various flange designation such as ASME/ANSI B16.5, API 605 (ASME B16.47 Series B), MSS SP-44 (ASME B16.47 Series A), AWWA, CNS, DIN and JIS. The size is available from OD 1/2” to 5000mm. Please note the gaskets for non-standard flanges or heat exchanger with partitions are also readily available. Low stress spiral wound gasket could replace normal non-metallic gasket in ANSI 150#/300# Flange under lower torque, about only 60% of traditional spiral wound gasket.
●Style
| Style |
Soft Filler Material |
| Graphite |
ePTFE |
Non-Asbestos |
Complex |
| Basic |
ZW#6590 |
ZW#7590 |
ZW#8590 |
ZW#9590 |
| With Outer Ring |
ZW#6591 |
ZW#7591 |
ZW#8591 |
ZW#9591 |
| With Inner Ring |
ZW#6592 |
ZW#7592 |
ZW#8592 |
ZW#9592 |
With Inner and
Outer Ring |
ZW#6596 |
ZW#7596 |
ZW#8596 |
ZW#9596 |
| Double Spiral |
Custom-made |
※ZW#6596 had approved by API 6FB fire test
Complex means customize by two soft filler materials as the following, e.g.: Graphite, ePTFE, Non-Asb., Mica, Ceramic…etc.
e.g. : ZW#9596 – Mica / Graphite / Mica
The complex soft filler, e.g. Mica , then Graphite, and then Mica, the construct designed for Mica filler covered the outside of Graphite filler to isolate oxygen. Graphite is flexible to meet the flange surface and allow the use of high temperature in the non-oxidizing space, and Graphite will not pollute the media.
●Working Range
| Filler Material |
Temperature (°C) |
Pressure (bar) |
| Graphite |
-200~450(air)
650(reducing atmosphere) |
400 |
| Expanded PTFE |
-200~260 |
400 |
| Non-Asbestos |
-150~250 |
300 |
| Mica / Graphite / Mica |
-200~750 |
100 |
●Selection Guide
| Flange Face |
Raised Face |
Flat Face |
Male and Female |
Tongue and Groove |
Flat Face to Recess |
| Basic |
Unsuitable |
Unsuitable |
Suitable
1/2”~24”
150#~600# |
Suitable
1/2”~60”
300#~1500# |
Suitable
1/2”~60”
300#~1500# |
| With Inner Ring |
Unsuitable |
Unsuitable |
Suitable
1/2”~60”
150#~1500# |
Unsuitable |
Unsuitable |
| With Outer Ring |
Suitable
1/2”~24”
150#~600# |
Suitable
1/2”~24”
150#~600# |
Unsuitable |
Unsuitable |
Unsuitable |
| With Inner and Outer Ring |
Suitable
1/2”~60”
150#~1500# |
Suitable
1/2”~60”
150#~1500# |
Unsuitable |
Unsuitable |
Unsuitable |
●Standard Thickness Selection
| Gasket Thickness |
Flange Nominal Size |
| 3.2 mm(0.125 in) |
< φ1500 mm |
| 4.5 mm(0.175 in) |
< φ3000 mm |
| 6.4 mm(0.250 in) |
< φ3500 mm |
| 7.2 mm(0.285 in) |
< φ5000 mm |
Order Code
ZW# 6 5 9 6 - M M E
| Filler Material |
| 6 |
Flexible Graphite |
| 7 |
PTFE |
| 8 |
Non-Asbestos |
| 9 |
Other: Non-Asbestos w/Graphite、Graphite w/Mica |
| Style |
| 0 |
Basic |
| 1 |
With Outer Ring |
| 2 |
With Inner Ring |
| 6 |
With Inner and Outer Ring |
|
Inner Ring Material
Winding Strip Material
Outer Ring Material
|
| S |
Low Carbon Steel |
Y |
Inconel 600,625 |
| E |
304SS |
Y1 |
Inconel X750 |
| L |
304LSS |
W |
Incoloy 800(H), 825 |
| G |
316SS |
T |
Titanium |
| H |
316LSS |
X1 |
Hastelloy B2, B3 |
| O |
310SS |
X2 |
Hastelloy C276 |
| P |
316TiSS |
X3 |
Hastelloy C22 |
| Q |
317LSS |
A |
Aluminum |
| J |
321SS |
C |
Copper |
| K |
347SS |
B |
Bronze |
| R |
410SS |
Z |
Zirconium 702 |
| U |
430SS |
I1 |
Duplex S31803/S32205 |
| F |
904LSS |
I2 |
Alloy 20 |
| M |
Monel 400 |
I3 |
Super Duplex S32750 |
| N |
Nickel 200/201 |
|
|
The Inner Ring Material should match the Winding Strip Material.